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Self Aligning Idler/Spiral Idler/Comb Idler Are The Auxiliary Type of Belt Conveyor Idlers

FOB Price:	US$4.50-80.00 / Piece
Min. Order:	1 Piece

Min. Order	FOB Price
1 Piece	US$4.50-80.00

Port:	Qingdao, China
Production Capacity:	1, 000, 000 Pieces/Years
Payment Terms:	L/C, T/T, Western Union

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Product Description

Company Info

Basic Info.

Material

Carbon Steel/Stainless Steel

Application

Chemical Industry, Grain Transportation, Mining Transport, Power Plant

Structure

Ordinary Roller

Bearing Type

Deep Groove Ball Bearing

Type

Grooved Conveyor Idler

Production Standard

JIS / Cema / DIN / ISO / GB / as / GOST

Idler Type

Trough Idler/Return Idler/Impact Idler/Comb Idler

Idler Diameter

50-250 mm

Idler Length

150-3000 mm Face Length

Shell Thickness

3-6 mm

Shaft Diameter

20~55 mm

Shell Type

High-Frequency Welding Pipe

Shaft Material

Cold Drawn Round Steel

Seal Type

Non-Contact Labyrinth Seal Type

Seal Material

Nylon

Bearing Brand

SKF/FAG/NSK/NTN/Chinese Brand

Bearing Housing Thickness

2.5~5mm

Service Life

>50, 000 H

Trademark

EXCT

Transport Package

Steel Frame + Wooden Box

Origin

Henan Province, China

HS Code

8431390000

Product Description

Description:

The conveyor idler is an important part of any conveyor system because they are used to effectively support the conveyor belt and bulk materials. Conveyor idlers consist of shell, shaft, bearing, bearing housing and seal assembly. Our conveyor idlers has unique structure, operate steadily and long service life.

Structure:
1.Seal assembly
The seal assembly form is non-contact labyrinth seal structure, and has good waterproof and dustproof performance.
2. Bearing
The bearing adopts special C3 clearance grade deep groove ball bearing, which can realize lifetime maintenance free and extend the service life of the bearing.
3. Shaft
Advanced Chamfer milling machine is used to perform accurate machining at both ends of the shaft, so as to ensure that the axial displacement of the idler is almost zero.
4. Bearing housing
The fabrication of the bearing housing consists of a multi-stage precision automatic pressing operation, which ensure high accuracy of bearing and sealing position.
5. Shell
The shell adopts special ratio-frequency welded pipe with small ellipticity, which can effectively guarantee the concentricity of idler and minimize the rotation resistance of idler.

General Technical Parameter:

Standard	JIS / CEMA / DIN / ISO / GB / AS / GOST
Ilder Dia	60-250mm
Ilder Length	150-3000mm Face Length
Shaft Dia	20-60mm
Bearing Size	6204-6312
Bearing Brands	SKF, FAG, NSK, LYC, HRB, or ZWZ
Seal Type	Labyrinth Seal Structure

Product Classification:

Trough Ilder:Trough Ilder are the most commonly used on the belt conveyor.The groove angles of EXCT trough Ilder sets are 10°,20°,35°,45°, and can customize production according to different standards by customers, such as JIS, CEMA, DIN, ISO, GB, AS, GOST.
Impact Ilder: The impact Ilder is generally installed in the area where the belt conveyor receives materials. The surface of the impact Ilder is a rubber ring that absorbs impact forces and minimizes the damage of materials to the belt.
Return Ilder: The return Ilder is used to support the belt to prevent stretching and sagging. EXCT return Ilder sets consist of a single Ilder mounted on two drop brackets.
Self Aligning Trough Ilder: Installing a certain number of self-aligning Ilder on the belt conveyor can effectively prevent the belt from deviating, thus preventing the material from leaking from the belt.
Self Aligning Return Ilder: The self-aligning return Ilder can effectively solve the deviation problem of the return belt. EXCT self-aligning return Ilder has the ability to pivot at the center guided by edge Ilders which in turn aligns the belt.
Comb Ilder: The comb Ilder can prevent the belt from deviating and clean the adhesive on the belt. Especially, when the belt conveyor transports sticky materials, the most difficult problem to solve is how to remove the materials stuck on the belt. EXCT's comb Ilder is one of the best options to solve this problem.

Feature:

The idler shell uses high frequency welded pipe, the shaft adopts cold drawn round steel to promote sturdy and durable of idler.
Conveyor idler has small resistance, low total indication runout (T.I.R.) , which can reduce the wear of the belt.
Adopt special technology, can reduce the inner stress and welding heat deformation produced during assembling substantially.
Rotate resistance is small, weight is stable, service life can be more than 50000 hours.
According to customer requirements, various technical standard idler can be provided, such as JIS/CEMA/DIN/ISO/GB .

Case:

Manufacturing Facilities:

Automatic idler production line

As idlers are one of the most important parts of belt conveyors, EXCT has introduced advanced idlers production lines which produce high quality idlers to ensure the long term stable operation of belt conveyors.

Strict Quality Control:

Package & Delivery:

About Company:

Henan Excellent machinery Co., LTD is a professional bulk material handling equipment manufacturer providing comprehensive solutions to customers worldwide. Our Factory is located in Xinxiang City ( China's city ) and covers an area of about 39,600 square meters. It owns 15,800 square meters of standard heavy-duty industrial plants and more than 140 sets of advanced machining processing, riveting and assembling equipment. EXCT's main products include Mineral Sizers, Vibrating Screen, Belt Conveyor, Bucket Elevator, Apron Feeder, Trough Chain Conveyor, Screw Conveyor, Conveyor Idler and etc. Our product is widely used in mine, port, coal, electric power, metallurgy, building materials, chemicals, food and other fields.
EXCT has a comprehensive international trade service system from marketing promotion to negotiation and cooperation, from domestic one-stop consultation services to localized services in dozens of countries and regions abroad. By the end of 2020, EXCT has delivered reliable products and services to over 2000 customers in 60 countries and regions.
Qualification:

Complete After-sales service:
1.Free repair and replacement
Within the warranty period, if the equipment malfunctions in the correct use, we will guarantee free repair and replacement of spare parts.
2.Supply spare parts
During the normal service life of the equipment, we will provide spare parts with reliable quality and reasonable price.
3.Remote diagnosis and on-site service
When the equipment malfunctions, our after-sales service engineers can diagnose the equipment by video and guide the on-site operators to troubleshoot the equipment. If the equipment fault still cannot be removed, We will arrange professional after-sales service engineers to remove the fault on site.

Oversea:
Under the background of economic globalization, exct is committed to providing customers with world-class products and quality services, striving to optimize customer value and effectiveness, and creating a bright future with high quality.

Address: 7th Floor of Fenghua International Plaza, No. 3 Building, the Intersection of Muye & Xiangyang Roda, Xinxiang, Zhengzhou, Henan, China

Business Type: Manufacturer/Factory, Trading Company

Business Range: Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Vibrating Screen, Belt Conveyor, Bucket Elevator, Apron Feeder, Mineral Sizer, Screw Conveyor, Chain Conveyor, Conveyor Idler, Conveyor Cover

Company Introduction: Henan Excellent Machinery Co., Ltd (hereinafter referred as EXCT) is committed to the EPC project of bulk material crushing & Screening and continuous conveying systems, which includes exploration & Design, production & Integration, engineering logistics, project implementation & Management, project commissioning & Operation and spare parts service etc. The projects involves mine, port, coal, electricity, metallurgy, building materials, chemicals, food, municipal construction and other fields. It is located in the National Hi-tech Industrial Zone of Xinxiang City and occupies an area about 39, 600 square meters. It owns 15, 800 square meters of standard heavy-duty industrial plants and more than 140 sets of advanced machining processing, riveting and assembling equipment. Exct has more than 170 employees, including 42 engineers and technicians.

The core technology of EXCT is designing and manufacturing of equipment for bulk materials crushing & Screening systems and continuous conveying systems, including:

1. Vibrating Screen: Vibratory Separator, Circular Vibrating screen, Linear Vibrating screen, Trommel Screen, Vibrating Feeder...

2. Belt Conveyor: Pipe Conveyor, Belt Conveyor, Corrugated Sidewall Belt Conveyor, Air Supported Belt Conveyor, Suttle Conveyor, Portable Belt Conveyor...

3. Bulk Material Handling: Belt Bucket Elevator, Chain Bucket Elevator, Central Chain Bucket Elevator, Z Type Bucket Elevator, Trough Conveyor, Screw Conveyor, Apron feeder...

4. Spare Parts: Conveyor Idler, UHMW-PE Roller, Conveyor Pulley, Conveyor Cover, Belt Sway Switch, Vibrating Motor, Elevator Buckets...

EXCT has a comprehensive international trade service system from marketing promotion to negotiation and cooperation, from domestic one-stop consultation services to localized services in dozens of countries and regions abroad. Exct ′s international trade market has been steady forwarded in developing countries and regions such as Asia, Africa and Latin America, and has already successfully entered EU, US and other developed countries and regions. Until now, exct has provided plenty of crushing, screening, conveying and complete set of equipment to 70 countries and regions, such as US, Pakistan, AU, Indonesia, South Africa, Brazil, UK, Russia, Egypt, Germany, Chile and so on. Exct adheres to the service concept of win-win cooperation, creates more value for customers, keeps pace with the times, persist in innovation, and provides higher quality products, more advanced technical support and faster global service.

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Self Aligning Idler/Spiral Idler/Comb Idler Are The Auxiliary Type of Belt Conveyor Idlers

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