Belt Conveyor Roller Can Be Customized Production

• Customization: Available
• Material: Steel
• Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
• Model NO.: TG
• Structure: Ordinary Roller
• Bearing Type: Double Sealed Bearing
• Type: Impact Idler
• Idler Diameter: 50~219mm
• Idler Length: 140~3000mm
• Shell Thickness: 3.5~6mm
• Shaft Diameter: 20~50mm
• Shell Type: High-Frequency Welding Pipe
• Shaft Type: Cold Drawn Round Steel
• Seal Type: Labyrinth
• Prouction Standard: GB/Cema/JIS/DIN
• Bearing Brand: /NSK/NTN/Chinese Brand
• Bearing Housing Thickness: 2.5~5mm
• Transport Package: Steel Frame + Wooden Box
• Specification: Idler Diameter:According to customer′s requirement
• Trademark: EXCT
• Origin: Henan Province China
• HS Code: 8431390000
• Production Capacity: 500 Pieces/Day

Product Description

 

Description:

The conveyor Roller is an important part of any conveyor system because they are used to effectively support the conveyor belt and bulk materials. Conveyor Rollers consist of shell, shaft, bearing, bearing housing and seal assembly. Our conveyor Rollers has unique structure, operate steadily and long service life.

 

Structure:

1.Seal assembly
The seal assembly form is non-contact labyrinth seal structure, and has good waterproof and dustproof performance.
2. Bearing
The bearing adopts special C3 clearance grade deep groove ball bearing, which can realize lifetime maintenance free and extend the service life of the bearing.
3. Shaft
Advanced Chamfer milling machine is used to perform accurate machining at both ends of the shaft, so as to ensure that the axial displacement of the idler is almost zero.
4. Bearing housing
The fabrication of the bearing housing consists of a multi-stage precision automatic pressing operation, which ensure high accuracy of bearing and sealing position.
5. Shell
The shell adopts special ratio-frequency welded pipe with small ellipticity, which can effectively guarantee the concentricity of idler and minimize the rotation resistance of idler.
 

General Technical Parameter:

 

Standard	JIS / CEMA / DIN / ISO / GB / AS / GOST
Roller Dia	60-250mm
Roller Length	150-3000mm Face Length
Shaft Dia	20-60mm
Bearing Size	6204-6312
Bearing Brands	NSK, LYC, HRB, or ZWZ
Seal Type	Labyrinth Seal Structure

 

Product Classification:

Trough roller:Trough roller are the most commonly used on the belt conveyor.The groove angles of EXCT trough roller sets are 10°,20°,35°,45°, and can customize production according to different standards by customers, such as JIS, CEMA, DIN, ISO, GB, AS, GOST.
Impact Roller: The impact roller is generally installed in the area where the belt conveyor receives materials. The surface of the impact roller is a rubber ring that absorbs impact forces and minimizes the damage of materials to the belt.
Return Roller: The return roller is used to support the belt to prevent stretching and sagging. EXCT return roller sets consist of a single roller mounted on two drop brackets.
Self Aligning Trough Roller: Installing a certain number of self-aligning roller on the belt conveyor can effectively prevent the belt from deviating, thus preventing the material from leaking from the belt.
Self Aligning Return Roller: The self-aligning return roller can effectively solve the deviation problem of the return belt. EXCT self-aligning return roller has the ability to pivot at the center guided by edge rollers which in turn aligns the belt.
Comb Roller: The comb roller can prevent the belt from deviating and clean the adhesive on the belt. Especially, when the belt conveyor transports sticky materials, the most difficult problem to solve is how to remove the materials stuck on the belt. EXCT's comb roller is one of the best options to solve this problem.

Feature:

1. Fully sealed, self-lubricated to extend the roller's service life.
2. The friction between roller and belt is very small, which reduces the wear of belt and extend the service life of belt.
3. Adopt the good quality deep-groove ball bearing to enhancing the rotate flexibility and extending the service life of the roller.
4. Supply various standard of rollers, such as JIS / CEMA / DIN / ISO / GB, and meet customers' requirements.
5. Between the bearing housing and pipe adopt the automatic simultaneous welding to improving the overall strength of the roller.
6. The bearing housing adopts the CNC manufacture to improving the accuracy of the roller.

Case:

Manufacturing Facilities:

Automatic Roller production line

As idlers are one of the most important parts of belt conveyors, EXCT has introduced advanced idlers production lines which produce high quality idlers to ensure the long term stable operation of belt conveyors.

 

Strict Quality Control:

Package & Delivery:

About Company:

Henan Excellent machinery Co., LTD is a professional bulk material handling equipment manufacturer providing comprehensive solutions to customers worldwide. Our Factory is located in Xinxiang City ( China's city ) and covers an area of about 39,600 square meters. It owns 15,800 square meters of standard heavy-duty industrial plants and more than 140 sets of advanced machining processing, riveting and assembling equipment. EXCT's main products include Mineral Sizers, Vibrating Screen, Belt Conveyor, Bucket Elevator, Apron Feeder, Trough Chain Conveyor, Screw Conveyor, Conveyor Idler and etc. Our product is widely used in mine, port, coal, electric power, metallurgy, building materials, chemicals, food and other fields.
EXCT has a comprehensive international trade service system from marketing promotion to negotiation and cooperation, from domestic one-stop consultation services to localized services in dozens of countries and regions abroad. By the end of 2020, EXCT has delivered reliable products and services to over 2000 customers in 60 countries and regions.

Qualification:

Complete After-sales service:

1.Free repair and replacement
Within the warranty period, if the equipment malfunctions in the correct use, we will guarantee free repair and replacement of spare parts.
2.Supply spare parts
During the normal service life of the equipment, we will provide spare parts with reliable quality and reasonable price.
3.Remote diagnosis and on-site service
When the equipment malfunctions, our after-sales service engineers can diagnose the equipment by video and guide the on-site operators to troubleshoot the equipment. If the equipment fault still cannot be removed, We will arrange professional after-sales service engineers to remove the fault on site.

Oversea:

Henan excellent machinery co., ltd aims at creating a global strategy, encourages technological and management innovation, improves overseas business model, and cultivates a team of highly qualified and inter-disciplinary talents to adapt to international market changes and overseas business development.