High Utilization Rate Industrial Feeder Breaker for Mineral
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Product Highlights
- High Utilization Rate: Integrates feeding and crushing functions for continuous operation in mining systems.
- Durable Crushing Teeth: Made of special formula materials with precision casting and heat treatment for high wear resistance.
- Variable Frequency Drive: AC variable frequency drive system provides precise speed control and overload protection.
- Easy Maintenance Design: Movable teeth heads and disassembling shaft units allow for quick replacement and service.
- Hydraulic Tension Adjustment: Hydraulic device at tail ensures stable operation even when feeding end is buried in material.
- High Strength Components: Uses alloy hardened shafts and high-strength mining circular chains for long service life.
- 2-Year Warranty: Comprehensive warranty coverage for all mechanical equipment defects.
- Multiple Model Options: Available in six models (TP1400-TP2800) with capacities up to 5,000 t/h.
Product Attributes
- Customization
- Available
- Type
- Hammer Crusher,Roller
- Motor Type
- DC Motor
- Model NO.
- TP
- Motor Power
- 250kw
- Application
- Mine
- Materials
- Coal
- Outlet Size
- 200-500mm
- Inlet Size
- 800-2050mm
- Condition
- New
- Warranty
- 2 Years
- After-sales Service
- Online Support,Field Service
- Crushing Degree
- Primary Crusher
- Compressive Strength (for Crushing)
- <100MPa
- Drive Device Type
- Gear Motor/Motor+Fluid Coupling+Gear-Box
- Take-up Type
- Screw Type/Screw+Spring Type
- Reducer Brand
- Flander
- Chain
- Ring Chain
- Installation Angle
- 0-10
- Material Layer Thickness
- 0-1000mm
- Transport Package
- Steel Frame + Wooden Box
- Specification
- Wide1.35-2.75m, Length 6-30m
- Trademark
- EXCT
- Origin
- Henan Province, China
- HS Code
- 8474201000
- Production Capacity
- 1000sets/Year
Product Images of High Utilization Rate Industrial Feeder Breaker for Mineral
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High Utilization Rate Industrial Feeder Breaker for Mineral -
High Utilization Rate Industrial Feeder Breaker for Mineral -
High Utilization Rate Industrial Feeder Breaker for Mineral -
High Utilization Rate Industrial Feeder Breaker for Mineral -
High Utilization Rate Industrial Feeder Breaker for Mineral -
High Utilization Rate Industrial Feeder Breaker for Mineral -
High Utilization Rate Industrial Feeder Breaker for Mineral
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Product Description
Feeder Breaker is a continuous roller crushing equipment that integrates feeding and crushing functions. It is the connection between the mining system and the material handling system, which utilizes chain conveyors and horizontal crushing rollers to continuously feed and crush the mined materials.
Through the combination with other equipment, we can form a powerful professional crushing and screening production line to complete a variety of complex needs of processing operations.
Feeder breaker has the advantages of advanced design, excellent performance, high production efficiency, convenient use and maintenance, economical operation cost, stable and reliable operation and so on.
| Equipment Model | Conveyor Width (mm) |
Conveyor Length (m) |
Max.Material Input Size(mm) | Nominal Material Output Size(mm) | Handling Capacity(t/h) |
| TP1400 | 1,350 | 6-20 | 800×800 | ≤200 | 500-1,000 |
| TP1600 | 1,550 | 8-25 | 1,000×1,000 | ≤300 | 800-1,400 |
| TP1800 | 1,750 | 8-30 |
1,200×1,200 | ≤300 | 1,200-2,000 |
| TP2200 | 2,150 | 8-30 | 1,500×1,500 | ≤400 | 1,500-3,000 |
| TP2400 | 2350 | 10-30 | 1,750×1,750 | ≤500 | 2,000-4,000 |
| TP2800 | 2750 | 10-30 | 2,050×2,050 | ≤500 | 3,000-5,000 |
The hammer crushing tooth head are fixed by the way of movable teeth head,which is easy to replace and reduce loss.The crushing method using a breaker hammer has a significant effect on the presence of ultra-large pieces of materials in open-pit mines.
The crushing teeth are made of special formula materials after precision casting and heat treatment,with high strength, wear resistance and impact resistance. The crushing teeth adopt special installation technology and design structure:adopt high frequency heating assembly,the structure is firm,reliable and durable.Unique and novel tooth design structure,deep spiral distribution,strong biting capacity,high production efficiency.
Drive Device Our drive system utilizes an AC variable frequency drive system that integrates software with electronic and mechanical systems to provide precise conveyor speed control and overload protection.
The hauling chain adopts a high strength mining circular chain connected by connecting rings,with a long service life and easy change.The conveyor scraper is made of alloy steel,which has the advantages of high strength,high tensile strength,compact structure,withstands strong impact,installs easily and others.
The Head/Tail Shafts are designed for disassembling maintenance as a whole unit.Shafts designed with alloy hardened,tempered and stress relieved steel.Sprockets are designed with either sheet flame hardened steel or split steel to provide additional maintenance options.
There is a hydraulic adjustment device at the tail of conveyor body,and the manual hydraulic pump adjustment device can realize that even if the feeding end of the machine is buried in the "material",it can also quickly adjust the chain tightness to ensure the equipment stable operation.
The Conveyor box consists of a number of small Conveyor boxes connected by high-strength bolts in a row,the main function is to connect the head and tail and carry the conveyor chain sliding in it to transport materials. The Conveyor box is welded by high strength wear-resistant steel plate,strong structure and beautiful appearance.The inner liner plate is made of wear-resistant plate and connected by bolts, making it easy to replace.
About the Supplier
This supplier has been audited by TÜV Rheinland. Verify the report on the official TÜV Rheinland website with ID "MIC-ASR259042". Items marked "
" are certified.
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Company Profile
Henan Excellent Machinery Co., Ltd. (short for: EXCT)is committed to the EPC project of bulk material feeding, crushing, screening, conveying systems, which includes exploration & Design, production & Integration, engineering logistics, project implementation & Management, project commissioning & Operation and spare parts service etc. The projects involves mine, port, coal, electricity, metallurgy, building materials, chemicals, food, municipal construction and other fields. It is located in the National Hi-tech Industrial Zone of Xinxiang City and occupies an area about 39, 600 square meters. It owns 15, 800 square meters of standard heavy-duty industrial plants and more than 140 sets of advanced machining processing, riveting and assembling equipment. EXCT has more than 490 employees, including 3 industry experts, 80 senior engineers, and a large number of skilled operators with many years of working experience.
The core technology of EXCT is designing and manufacturing of equipment for bulk materials feeding, crushing & screening systems and continuous conveying systems, including:
1. Crushing: Mineral Sizers, Feeder Breaker
2. Vibrating Screen: Banana Screen, Roller Screen, Circular Vibrating screen, Linear Vibrating screen, Trommel Screen, Vibratory Separator, Vibrating Feeder...
2. Belt Conveyor: Pipe Conveyor, Belt Conveyor, Corrugated Sidewall Belt Conveyor, Air Supported Belt Conveyor, Suttle Conveyor, Portable Belt Conveyor...
3. Bulk Material Handling: Apron Feeder, Belt Bucket Elevator, Chain Bucket Elevator, Central Chain Bucket Elevator, Z Type Bucket Elevator, Chain Conveyor, Screw Conveyor, Tubular Drag Chain Conveyor...
4. Spare Parts: Conveyor Idler, Conveyor Pulley, Conveyor Cover, Belt Sway Switch, Vibrating Motor, Elevator Buckets...
EXCT has a comprehensive international trade service system from marketing promotion to negotiation and cooperation, from domestic one-stop consultation services to localized services in dozens of countries and regions abroad. Exct 's international trade market has been steady forwarded in developing countries and regions such as Asia, Africa and Latin America, and has already successfully entered EU, US and other developed countries and regions. Until now, exct has provided plenty of crushing, screening, conveying and complete set of equipment to 50 countries and regions, such as US, Germany, UK, France, Russia, AU, Bulgaria, Pakistan, Indonesia, South Africa, Brazil, Egypt, Chile and so on. Exct adheres to the service concept of win-win cooperation, creates more value for customers, keeps pace with the times, persist in innovation, and provides higher quality products, more advanced technical support and faster global service.
About Our Factory & Business Background
- Address
- 7th Floor of Fenghua International Plaza, No. 3 Building, the Intersection of Muye & Xiangyang Roda, Xinxiang, Zhengzhou, Henan, China
- Average Lead Time
-
Peak Season Lead Time: 1-3 months
Off Season Lead Time: one month
Our Production Capability & Technical Expertise
Our Industry Experience & Global Business Record
- Main Markets
- North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe
FAQ
- What is the warranty period for the feeder breaker?
- We provide a comprehensive 2-year warranty for all our mechanical equipment.
- What is the maximum material input size?
- The maximum input size ranges from 800x800mm to 2050x2050mm depending on the model.
- Can the crushing teeth be replaced easily?
- Yes, the hammer crushing tooth heads are fixed by a movable design which is easy to replace.
- What is the average lead time for delivery?
- Lead time is one month during off-peak season and 1-3 months during peak season.
- What type of drive system is used?
- The system utilizes an AC variable frequency drive that integrates software with electronic and mechanical systems.
- What is the maximum handling capacity?
- The maximum handling capacity reaches up to 5,000 tons per hour for the largest model.
- What after-sales services are provided?
- We offer online support and field service for all our equipment.
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